This step by step woodworking project is about how to build a 20×24 rectangular pavilion – free diy plans. I have designed this large backyard pavilion, so you can create a nice covered area for outdoor hanging out with family and friends. This structure is heavy duty, but please follow the building codes and hire a professional contractor if you don’t have the right skills to undertake the project on your own. Some modifications might be needed according to the local conditions, so read the codes with attention.
We recommend you to invest in the best materials you could afford. Therefore, you should buy weather-resistant lumber, such as pressure-treated lumber, cedar or redwood. If you use regular pine, I recommend you to apply the appropriate products to enhance its durability. Always take accurate measurements before adjusting the size of the components at the proper size. Drill pilot holes trough the components before inserting the wood screws, to prevent the wood from splitting. See all my Premium Plans HERE [1].
Made from this plan
20×24 Pavilion – Free DIY Plans
Materials
- A – 8 pieces of 6×6 lumber – 94″ long POSTS
- B – 4 pieces of 6×8 lumber – 160″ long TOP RAILS
- C – 3 pieces of 6×8 lumber – 240″ long BRACES
- D – 14 pieces of 6×6 lumber – 42 1/2″ long BRACES
- E – 3 pieces of 6×6 lumber – 51 1/2″ long, 2 pieces of 6×8 lumber – 160″ long RIDGE BEAM
- J – 4 pieces of 6×6 lumber – 48″ long BRACES
- 19 pieces of 6×6 lumber – 8 ft
- 3 pieces of 6×8 lumber – 20 ft
- 6 pieces of 6×8 lumber – 14 ft
- concrete form tube
- 8 post anchors
- 24 pieces of 8″ screws
- 30 pieces of 5″ screws
- wood glue, stain/paint
- 4 pieces of T strong tie
- 4 pieces of L strong tie
- 6 pieces of post to beam connector
- Screws for Strong ties
- wood glue, stain/paint
Tools
- Safety gloves, glasses
- Miter saw, jigsaw
- Chalk line, tape measure, spirit level, carpentry pencil
- Drill machinery and drill bits
Tips
- Add trims to the pavilion
- Secure the roofing slats to the structure with galvanized screws
Time
- One Week
How to build a 20×24 pavilion
The first step of the project is to layout the rectangular pavilion. Therefore, select the location for the pavilion and level the surface with attention. Make sure you remove the vegetation layer and even out the surface. Use batter boards and string to layout the location of the legs. Apply the 3-4-5 rule to each corners, so you make sure they are square. Measure the diagonals and make adjustments so they are equal.
After marking the location of the posts with spray paint, you need to dig 3-4′ deep holes in the ground, using a post hole digger. Install tube forms and fit the anchors into place, making sure they are perfectly plumb. Secure the 6×6 posts with braces.
In most cases, you won’t be able to have the top of the posts level from the very beginning. That is necessary to use a laser level and cut the top of the posts so they are perfectly horizontal one with another. Use a circular saw and a ladder to get the job done. smooth the top with a rasp or sandpaper.
Use 6×8 lumber for the top plates. As you can easily see in the diagram, you need to make notches to both ends of the cross-beams, using a circular saw. Make the notch inside the side beams. Make the middle notch to the side plates using a saw and a chisel. Make parallel cuts and then remove the excess with a hammer and a chisel. Smooth the recesses with sandpaper.
Fit the plates to the sides of the pavilion. Center the plates to the posts, making sure you have 16″ overhangs on both sides. Drill pilot holes and insert 8″ screws to lock them into place. Plumb the posts with a spirit level and check if the top plate is perfectly horizontal. Make sure the corners are square. Align everything with attention and leave no gaps between the components.
Fit the cross-plates to the top of the pavilion. Drill pilot holes and insert 8″ screws, to assemble everything together tightly.
This structure needs 6×6 diagonal braces to handle the longitudinal and lateral movement. Use a circular saw to make 45 degree cuts at both ends of the braces.
Plumb the posts and check if the plates are perfectly horizontal. Fit the braces to the frame of the pavilion. Drill pilot holes and insert 5″ screws to lock the braces to the posts and top beams.
Use 6×6 lumber for the ridge beams supports. Use 6×8 lumber for the ridge beam. Use post to beam connectors to secure the supports into place tightly. Use a spirit level to plumb the supports and then attach the ridge beams, using the post to beam connectors.
Use 6×6 lumber for the ridge beam diagonal braces. Use a saw to make 45 degree cuts to both ends of the braces. Fit the braces to the frame of the pavilion, drill pilot holes and insert 5″ screws to assemble everything together tightly. These braces will make the roof frame more rigid.
There is PART 2 [3] of the plans where I show you how to build the gable roof for the pavilion. In addition, I have lots of other pavilion plans and projects on my blog, so you might as well check the 14×16 pavilion plans [4].
Last but not least, you need to take care of the finishing touches. Therefore, fill the holes with wood putty and then smooth the surface with sandpaper. Apply a few coats of paint or stain over the components to enhance the look of the shed and to protect the components from decay.
If you want to download the plans. just click on the GET PDF PLANS button bellow.
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