Home OutdoorGazebo 12×16 Lean to Pavilion Roof Free – PDF Download

12×16 Lean to Pavilion Roof Free – PDF Download

by Jack Sander
6 comments 1.2K views 5 minutes read

 

This step by step woodworking project is about how to build a roof for a 12×16 pavilion. This pavilion is the perfect addition to you backyard, because it will create enough shade for a table and a few chairs. The lean to roof has a 5:12 pitch and it features 2×6 rafters every 16″ on center. This structure is heavy duty, but please follow the building codes and hire a professional contractor if you don’t have the right skills to undertake the project on your own. I have spent a lot of time creating a rigid structure for the pavilion, so most likely it will be good enough for most areas with snow.

We recommend you to invest in the best materials you could afford. Therefore, you should buy weather-resistant lumber, such as pressure-treated lumber, cedar or redwood. If you use regular pine, I recommend you to apply the appropriate products to enhance its durability. Always take accurate measurements before adjusting the size of the components at the proper size. Drill pilot holes trough the components before inserting the wood screws, to prevent the wood from splitting. See all my Premium Plans HERE.

 

 

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12×12 Outdoor Pavilion – Free DIY Plans

Building a lean to pavilion

Building a lean to pavilion

 

Materials

  • G – 15 pieces of 2×4 lumber – 168″ long RAFTERS
  • H – 6 pieces of 1/2″ plywood – 48″x96″ long, 3 pieces – 32″x48″ long, 2 pieces – 24″x96 long, 1 piece – 24″x32″ long ROOF
  • F – 2 pieces of 1×6 lumber – 168″ long, 4 pieces – 112 3/4″ long TRIMS
  • H – 280 sq ft of tar paper, 280 sq ft of asphalt shingles ROOFING

  • 15 pieces of 2×4 lumber – 14 ft
  • 9 pieces of 1/2″ plywood – 4’x8′
  • 2 pieces of 1×6 lumber – 14 ft
  • 4 pieces of 1×6 lumber – 10 ft
  • 1 5/8″ screws
  • 2″ nails
  • 280 sq ft of tar paper, 280 sq ft of asphalt shingles
  • rafter ties
  • wood glue, stain/paint
  • Screws for Strong ties
  • wood glue, stain/paint

Tools

  • Safety gloves, glasses
  • Miter saw, jigsaw
  • Chalk line, tape measure, spirit level, carpentry pencil
  • Drill machinery and drill bits

Tips

  • Add trims to the pavilion
  • Secure the roofing slats to the structure with galvanized screws

Time

  • One Week

 

 

How to build a 12×12 pavilion

Rafters for 12x16 pavilion

Rafters for 12×16 pavilion

Use 2×4 lumber for the rafters. Make the birdsmouth cuts, as shown in the diagram. Mark the cut lines on the rafters and get the job done with a circular saw.

Fitting the rafters

Fitting the rafters

Fit the rafters to the top of the pavilion. Use the info from the diagram to space the rafters every 16″ on center. The number you see in the plans represents the distance between the rafters. Use rafter ties and 1 1/2″ structural screws to lock the rafters into place tightly.

Roof sheets - 12x16 lean to pavilion

Roof sheets – 12×16 lean to pavilion

Use 1/2″ plywood for the roof sheets. Make cuts to the sheets and lay them on top of the roof structure. Leave no gaps between the sheets and align everything with attention. Drill pilot holes and insert 1 5/8″ screws, every 8″ along the framing.

Front and back roof trims - 12x16 pavilion

Front and back roof trims – 12×16 pavilion

Use 1×6 lumber for the side roof trims. Align the edges flush and insert 2″ nails to lock them to the end of the rafters.

Side trims - 12x16 pavilion

Side trims – 12×16 pavilion

Use 1×6 lumber for the front and back roof trims.  Attach the trims to the rafters and insert 2″ nails to lock them into place tightly. Leave no gaps between the trims.

Fitting the roofing - 12x16 lean to shed

Fitting the roofing – 12×16 lean to shed

You could fit asphalt shingles to protect the pavilion, as it is a straight forward solution. Therefore, install roofing felt over the roofing sheets, making sure the strips overlap at least 2″. Secure the tar paper to the plywood sheets with roofing staples. Place a starting course at the bottom of the roof, before installing the asphalt shingles. Always read the manufacturing instructions before starting the installation, as there are several aspects that differ.

The first course should star with a 3 tab shingle, the second course with a  2 1/2 tab , the third course with a 2 tab, the forth course with a 1 1/2 tab, the fifth course with a 1 tab, the sixth course with a 1/2 tab. Repeat the process from the beginning, starting with the seventh course. Don’t forget that the shingles should overhang from the drip edge about a 1/4″. In addition, secure the asphalt shingles to the roof decking with tacks.

12x16 Lean to pavilion - free diy plans

12×16 Lean to pavilion – free diy plans

This pavilion is built on a sturdy 6×6 structure and it features a roof with a 5:12 pitch. You can adjust the slope of the roof to suit your needs.

12x16 Lean to pavilion - back view

12×16 Lean to pavilion – back view

This pavilion makes for the perfect addition to a small backyard, because it has a footprint of 144 sq ft (larger for the roof). This is enough for taking dinner or for relaxation and hangout with friends.  As you can see it’s not that complicated to build this pavilion and you can get the job done in one week with the help of a friend. I have tons of other pavilion designs on the blog, so please make sure you check all of them HERE. I also recommend you to use the search function on the blog.

How to build a 12x16 pavilion

How to build a 12×16 pavilion

Last but not least, you need to take care of the finishing touches. Therefore, fill the holes with wood putty and then smooth the surface with sandpaper. Apply a few coats of paint or stain over the components to enhance the look of the pavilion  and to protect the components from decay.

Smart Tip: Apply a few coats of stain or exterior paint to the components, in order to protect them from decay and water damage. Make sure you choose quality components that suit your needs and tastes. 

 

 

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6 comments

David Fruchter - 9:07 pm

Hey Jack, thanks so much for posting. This is slightly embarrasing but I haven’t been able to locate the “download” button to actually download your plans. I’ve been scouring the site… and I missing it? Thanks for the assit.

Reply
Jack Sander - 6:40 am Reply
JH - 4:12 am

Several typographical errors throughout.
Your instructions require a circular saw but the list of tools does not mention it.
Why not offer an alternative of a timber framed roof deck instead of 2x4s?

Reply
mike scaturro - 11:08 pm

I want to build a workout area next to my outdoor shed. So I thought that the best way to do that would be to build the lean to pavillion, however, my dimensions are smaller than what you show in your plans. How do I modify your plans to fit my dimensions. I think what I need would be a 10 wide by 8 long. Or if that is not practical, then a 10 x 10.

Reply
Trevor - 12:39 pm

I’m curious as to the load capacity of this roof with 2×4 rafters.
I live in Canada and get a lot of snow in my area.
Would you recommend 2×6 rafters for increased strength?

Reply
Jack Sander - 5:48 am

I recommend you reading your local codes. My plans are architectural designs, for structural calculations you need to read your specific codes.

Reply

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