Home FinishesFurniture How to Make a Tote Storage Rack – Free DIY Plans

How to Make a Tote Storage Rack – Free DIY Plans

by Jack Sander
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Tired of clutter piling up in your garage or storage space? This DIY tote storage rack plan is the perfect solution to keep your items organized and easily accessible. Designed to hold standard-sized 27-gallon storage totes, this rack combines functionality with durability, featuring a 2×4 frame, sturdy cleats, and optional caster wheels for mobility. Whether you’re storing tools, seasonal decorations, or everyday essentials, this project is ideal for maximizing space while keeping everything neat and tidy. Plus, it’s a beginner-friendly build that doesn’t require advanced woodworking skills, making it achievable for just about anyone. This can hold 15 totes (27 gallon plastic totes).

Building this tote storage rack takes about 8–10 hours and costs roughly $120–$150, depending on the materials you have on hand. The benefits are endless: it saves space, keeps your items organized, and can be customized with paint or stain to suit your style. Add caster wheels to make it mobile or a top shelf for extra storage—this project is as versatile as it is practical. With this guide, you’ll have everything you need to create a storage solution that’s not only functional but also built to last. Let’s get started!

We recommend you to invest in the best materials you could afford. Therefore, you should buy weather-resistant lumber, such as pine or cedar. Always take accurate measurements before adjusting the size of the components at the proper size. Drill pilot holes trough the components before inserting the wood screws, to prevent the wood from splitting. My plans come with a full cut / shopping list and they are PDF Download and Print friendly. See all my Premium Plans HERE.

 

 

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How to Make a Tote Storage Rack – Free DIY Plans

Building-a-tote-storage-rack

Building-a-tote-storage-rack

 

Materials

A – FRAME – 2×4 lumber 70 1/2″ – 4 pieces
A – FRAME – 2×4 lumber 23 1/2″ – 8 pieces
B – UPRIGHTS – 2×4 lumber 83 3/4″ – 8 pieces
C – CLEATS – 2×4 lumber 30 1/2″ – 30 pieces
D – BRACES – 1×4 lumber 16″ – 4 pieces
E – SIDE BRACES – 2×4 lumber 35″ – 4 pieces
F – TOP SHELF – 1/2″ plywood 31 1/4″x70 1/2″ – 1 piece
G – BACK SUPPORT – 1×4 lumber 70 1/2″ – 1 piece


  • 2×4 lumber 8 ft – 23 pieces
  • 2×4 lumber 12 ft – 1 piece
  • 1×4 lumber 12 ft – 1 piece
  • 27 gallon storage tote – 15 pieces
  • 1/2″ plywood – 4’x8′
  • 1 5/8″ screws – 100 pieces
  • 2 1/2″ screws – 200 pieces
  • 3 1/2″ screws – 50 pieces
  • stain / paint – 1 can
  • Glue – 1 piece
  • Wood putty – 1 can
  • 2″ caster wheels – 4 pieces

Tools

  • Miter saw, Pocket hole jig
  • Drill machinery, Drill bits, Jigsaw
  • Safety gloves, Glasses
  • Chalk line, tape measure, spirit level, carpentry pencil

Time

  • One weekend

Related

 

Cut Layout Diagram!

 

 

Step 1: Building the main frame

Building-the-frames

Building-the-frames

Begin this project by assembling the frames for your storage unit, the foundation of a sturdy and reliable build. Cut the components from 2×4 lumber with precision—this step sets the tone for the entire project. Use a pocket hole jig to drill pocket holes at both ends of the 23 1/2″ pieces, ensuring clean and strong connections. Lay the pieces out on a flat, level surface, aligning the edges flush for a seamless fit.

Before securing, double-check that the corners are square using a speed square. This attention to detail ensures the unit will be stable and aligned throughout. Once everything is in place, fasten the frame together with 2 1/2″ screws, locking it tightly for a professional-grade foundation that’s built to last.

Fitting-the-uprights

Fitting-the-uprights

Now it’s time to bring the storage rack frame to life! Begin by drilling pilot holes through the top and bottom frames to prevent splitting, then attach them to the uprights using 3 1/2″ screws. Secure each joint with two screws for maximum stability—this is where strength meets precision, so take your time and do it right.

As you assemble, keep checking the corners with a speed square to ensure everything stays perfectly square. Here’s a pro tip: adjust the spacing between the uprights to fit your storage totes snugly, ensuring they slide in and out effortlessly. This customization step makes all the difference in creating a functional and efficient storage unit.

Fitting-the-cleats

Fitting-the-cleats

Next, let’s fit the 2×4 cleats to the tower unit—these will support the storage totes and give your rack its functionality. Align each cleat flush with the uprights at both the front and back for a polished, professional finish. To maintain even spacing between the cleats, use spacers; this trick ensures consistent gaps and a uniform look throughout the unit.

Drill pilot holes through the cleats to prevent splitting, then secure them to the uprights with 2 1/2″ screws. Use two screws per joint to lock everything firmly in place, ensuring the cleats can handle the weight of your storage totes with ease. This step sets the stage for a sturdy and reliable storage solution!

Fitting-the-caster-wheels

Fitting-the-caster-wheels

Make your storage rack mobile by attaching caster wheels to the bottom frame. Position the casters at the outer corners of the frame to ensure stability and smooth movement. If the wheels don’t come with their own screws, use 1 1/4″ screws to secure them firmly into place. This upgrade makes your rack easy to move, giving you the flexibility to rearrange your space effortlessly while maintaining functionality.

 

Step 2: Fitting the braces

Back-supports

Back-supports

Now, let’s reinforce the storage unit by adding a 1×4 support to the back for extra rigidity. Start by ensuring the posts are perfectly plumb—use your level to double-check their alignment. Confirm that all corners are square, as precise angles are key to a sturdy frame.

Once everything is in place, drill pilot holes into the 1×4 to prevent splitting, then attach it to the uprights with 2 1/2″ screws. This support will keep the structure stable and reliable, even under heavy loads.

Fitting-the-back-braces

Fitting-the-back-braces

To boost the stability of your tote storage rack, install 1×4 diagonal braces. Cut the ends of each brace at a 45-degree angle to ensure a precise and snug fit. Before attaching the braces, double-check that the uprights are perfectly plumb using a level—this ensures the braces will align correctly and provide maximum support.

Once everything is in position, secure the braces with 2 1/2″ screws, driving them into the uprights and frame. This step not only strengthens the entire structure but also adds a polished, professional touch to your storage rack. With these braces in place, your rack will be rock-solid and ready to handle those totes effortlessly!

Attaching-the-top-shelf

Attaching-the-top-shelf

If you really want to make the most of this project and maximize your storage capacity, consider adding a 1/2″ plywood shelf to the top of the rack. This extra space is perfect for holding boxes and those miscellaneous items we all have lying around the house or garage—you know the ones!

Align the plywood panel flush with the front of the rack for a clean, professional look. Then, drill pilot holes and secure it tightly with 1 5/8″ screws. This simple addition not only boosts your storage space but also gives your rack that polished finish. Strong, functional, and ready to handle whatever you throw at it!

Side-braces

Side-braces

For the side braces, we’ll stick with sturdy 2×4 lumber to ensure reliable support. Use a miter saw to make clean, precise cuts on both ends of each brace, setting the angle to 45 degrees as specified in the diagram. This angled design ensures a snug fit, enhancing both the stability and the overall look of your storage rack. Take your time with these cuts for a professional finish that will seamlessly integrate into the structure.

Fitting-the-side-braces

Fitting-the-side-braces

Attach the 2×4 side braces to the storage rack, following the placement shown in the diagram. Before securing the braces, ensure the uprights are perfectly plumb using a level—this step is key to maintaining the structure’s stability and alignment.

Drill pilot holes at each joint to prevent splitting, then fasten the braces with 3 1/2″ screws for a secure and sturdy connection. These braces not only add strength to the sides but also enhance the overall durability of your storage rack.

Fitting the totes inside the rack

Fitting the totes inside the rack

Now it’s time to load it up, roll it into place if you added casters, and enjoy the satisfaction of a job well done.

 

Step 3: Finishing touches

Tote-storage-rack---dimensions

Tote-storage-rack—dimensions

Now for the exciting part: adding color and protection! Whether you want to showcase the natural wood grain with a stain or bring some personality to your space with paint, this step lets you customize your storage rack to fit your style. Apply your chosen finish using a brush, roller, or cloth, following the product instructions. Work in thin, even coats to avoid drips and uneven coverage, allowing each coat to dry completely before applying the next. Typically, two to three coats will give you the durability and polished look you’re after.

15 tote storage rack

15 tote storage rack

If you’re using a stain, consider sealing the surface with a clear polyurethane topcoat to protect against wear and tear. For painted finishes, a clear acrylic sealer works wonders to lock in the color and extend the life of your project. This finishing touch not only makes your rack look fantastic but also ensures it stands up to years of use in style!

How to build a tote storage rack

How to build a tote storage rack

With the final coat of stain or paint dry, your tote storage rack is ready to shine! Step back and admire your hard work—a sturdy, stylish, and functional solution to tackle clutter and organize your space. Whether it’s holding tools, seasonal decorations, or everyday essentials, this rack is built to last and designed to make your life easier.

DIY Tote storage rack plans

DIY Tote storage rack plans

Smart Tip: Don’t forget to share your projects with me, as I love seeing what you guys are working on. You can send me the pics HERE. If you want to PRINT the plan, please read the blog FAQs. Check out more free plans on my blog for even more exciting building ideas and DIY inspiration! Check out the PREMIUM PLANS in the SHOP.

 

 

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