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Deck box plans

by Jack Sander
1 comment 1.3K views 6 minutes read

 

This step by step diy project is about deck box plans. If you want to add storage space to your backyard, building a deck box is a possible solution to your problems. If you want to get a neat design, we recommend you to use plan everything with attention and to take into account all details. Select a design that suits your needs.

This wooden box can also be used in your home, as it features a neat design that can match almost any style. You should always plan everything form the very beginning and to adjust the size of the deck box to your needs, while you can still use the woodworking techniques described in this project. Mark the cut lines on the slats before making the cuts and use a jigsaw to get the job done.

There are a few tips that you should take into account, if you want to get a professional result. Therefore, take accurate measurements and use professional tool when making the cuts or when drilling pilot holes. Align the components at both ends and add waterproof glue to the joints, if you want to create a rigid structure. Round the exposed edges with sandpaper or by using a good router. See all my Premium Plans in the Shop.

 

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Deck box plans

Building a deck box

Building a deck box

 

Materials

  • A – 4 pieces of 2×2 lumber – 21″ long LEGS
  • B – 4 pieces of 2×4 lumber – 20″ long, 4 pieces – 45″ long SUPPORTS
  • C – 52 pieces of 1×3 lumber – 14″ long PANELS
  • D – 1 piece of 3/4″ plywood – 20″x45″ long BOTTOM
  • E – 2 pieces of 2×2 lumber – 48″ long, 2 pieces of 1×2 lumber – 23″ long, 2 pieces – 20″ long LID FRAME
  • F – 24 pieces of 1×3 lumber – 15 1/2″ long LID PANELS

  • 2 pieces of 2×2 lumber – 8 ft
  • 3 pieces of 2×4 lumber – 8 ft
  • 12 pieces of 1×3 lumber – 10 ft
  • 1 piece of 1×2 lumber – 8 ft
  • 1 piece of 3/4″ plywood – 2’x4′
  • 100 pieces of 2 1/2″ screws
  • 200 pieces of 1 1/4″ screws
  • glue, stain
  • latch

Tools

  • Safety gloves, glasses
  • Miter saw, jigsaw
  • Chalk line, tape measure, spirit level, carpentry pencil
  • Drill machinery and drill bits

Tips

  • Use a good miter saw to make the angle cuts
  • Drill pilot holes before inserting the screws

Time

  • One Week

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How to build a deck box

Building the side frames

Building the side frames

 

The first step of the woodworking project is to build the side frames of the deck box. In order to get a professional result, we recommend you to build the corner legs out of 2×2 lumber and the top and bottom supports out of 2×4 lumber. Drill pocket holes at both ends of the horizontal supports and insert 2 1/2″ screws into the legs.

 

Fitting the side panels

Fitting the side panels

 

After building the side frames, you need to assemble the panels. Therefore, cut several 1×3 slats at the right size and drill pocket holes at both ends. Fit the slats to the frames and lock them into place using 1 1/4″ screws.

Smart Tip: Leave no gaps between the components and make sure the joints are rigid.

 

Building the faces of the deck box

Building the faces of the deck box

 

Next, build the front and the back faces of the deck box using the instructions described in the diagram. Cut the top and bottom supports out of 2×4 lumber and the panels out of 1×3 slats. Drill pocket holes at both ends of the 1×3 slats and secure them to the supports using 1 1/4″ screws and glue. Leave no gaps between the slats, for a professional result.

 

Assembling the deck box

 

Assembling the frame of the deck box

Assembling the frame of the deck box

 

After building the four sides of the deck box, we recommend you to assemble them together tightly. In order to get a professional result, we recommend you to drill pocket holes at both ends of the front and back supports. Align the edges with attention and insert 2 1/2″ screws through the supports into the corner legs. Add glue to the joints and check if the corners are right-angled.

 

Fitting the bottom

Fitting the bottom

 

Build the bottom of the deck box out of 3/4′ plywood. Cut the component at the right dimensions and drill pocket holes along the sides using a jig and a drill machinery. Fit the piece to the deck box and insert 1 1/4″ screws into the supports. Make sure the bottom is perfectly horizontal and leave no gaps between the components. Fitting the bottom will also help you ensure the corners are right-angled.

 

Building the box lid

Building the frame of the lid

Building the frame of the lid

 

Building the lid for the deck box is a straight-forward process, but you need to pay attention to a few aspects before starting the assembly. Build the front and back components out of 2×2 lumber and the sides out of 1×2 lumber.

Next, drill pilot holes through the sides and insert 1 1/4″ screws to get a rigid frame. Make sure the corners are right-angled and add glue to the joints.

 

Fitting the middle supports

Fitting the middle supports

 

In order to enhance the rigidity of the frame, you need to fit 1×2 supports. Drill pocket holes at both ends of the supports and insert 1 1/4″ screws to the frame to create a rigid structure. Also, add glue to the joints and make sure the corners are right-angled.

 

Fitting the slats to the lid

Fitting the slats to the lid

 

Build the panels out of 1×3 lumber. Cut the components at the right size and drill pocket holes at both ends. Fit the slats to the frame and secure them into place using 1 1/4″ screws and glue.

Smart Tip: Leave no gaps between the components and make sure the surface is perfectly horizontal.

 

Fitting the lid to the deck box

Fitting the lid to the deck box

 

After assembling the lid of the deck box, we recommend you to fit it to the structure, making sure all the edges are perfectly aligned. Use hinges to lock the lid to the back of the deck box. You could use several hinges to make sure it will open and close easily or a piano hinge.

 

Deck box plans

Deck box plans

 

Last but not least, we recommend you to take care of the finishing touches. In order to get a professional result, fill the holes and the gaps with wood filler and let it dry out for a few hours.  Check if there are protruding screws and fix this issue, if necessary.

Smart Tip: Apply a few coats of stain or exterior paint to the components, in order to protect them from decay and water damage. Check out the rest of the outdoor furniture plans featured on our website. 

 

 

Thank you for reading our project about deck box plans and we recommend you to check out the rest of the projects. Don’t forget to LIKE and SHARE our projects with your friends, by using the social media widgets.

 

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1 comment

Tyler Beam - 3:04 pm

What type of 1 1/4 screws did you use?

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